Turnkey electronics manufacturing is a service provided by electronics manufacturing services where they take care of all aspects of electronics manufacturing production process from Design and procurement of components to assembly and testing.
Also, like one stop solution for OEM’s and brands who wants their electronics manufactured from a third party.
To know more about turnkey electronics manufacturing you need to know How is an electronic product manufactured?
How is an electronic product manufactured?
To manufacturer an electronics product for example a walkie talkie also known as hand held radio, there are many processes involved in it. There need to be a proper plan and design for it which will be taken care by Research and development team (R&D), the component needs to be sourced which is required to manufacturer the handheld radio. After sourcing of components, the circuit board is made by assembling the components on to the board using SMT or THT technologies this is called electronics assembly. The design and PCB layout will be given to by the R&D team.
Before manufacturing any product in mass, they will first make a prototype so a prototype will be created. Then the prototype will be tested for quality assurance and for any sort of design improvements. The product is not complete it needs further more assembly this is called box build assembly. The circuit board and other components are enclosed in to a casing so that it will become a complete product. And further it will pack and sent to respective distributors or others.
This looks simply but there are lots of complex manufacturing process linked to it. When someone outsource all this process from one supplier is called turnkey electronic manufacturing.
The different stages in electronics manufacturing can be divided in too many parts but to understand easily let’s say we divide then in to 5
Product Design and Prototyping: Your design is refined and prototyped to ensure functionality and manufacturability.
Component Sourcing and Procurement: All necessary components are sourced and procured efficiently.
PCB Assembly: The printed circuit boards are assembled with precision.
Testing and Quality Control: Rigorous testing ensures product quality and reliability.
Packaging and Shipping: Products are packaged and shipped to your desired location.
When an OEM want to manufacture an electronic product, they need to undergo all these stages.
What are the advantages of turnkey electronics manufacturing?
When it comes to turnkey manufacturing of electronics you can save lot of money and time compared to juggling with multiple vendors. Many companies prefer turnkey manufacturing the prefer turnkey electronics manufacturing because:
Faster time to market:
This is a common problem faced by manufacturers or OEMs because the time to market is very crucial. When you out source and EMS partner for Turnkey electronics manufacturing, they will take care of all process from A to Z.
How dose an electronics manufacturing services achieve faster time to market by turnkey.
Transportation time:
Transporting your product from one place to another costs you time and money. Which can be avoided by turnkey manufacturing.
Streamlined Processes and Specialized Expertise:
Turnkey manufacturers have teams of experts who are solely focused on electronics manufacturing. This specialization allows for efficient workflows and problem-solving.
Optimized Supply Chain Management:
The electronics manufacturers will have long standing relationships with electronics components supplier. Which results in faster procurement and negotiation in price of components.
Parallel Operations:
Turnkey manufacturers can perform multiple tasks simultaneously, such as component sourcing, PCB assembly, and testing, to reduce overall lead times
In-House Capabilities:
Many turnkey manufacturers have in-house capabilities for various stages of the manufacturing process, such as PCB assembly, testing, and packaging. This reduces the need for external coordination and potential delays.
Cost-Effective:
By outsourcing companies can eliminate the need for in house manufacturing which results in huge cost reduction. For in-house manufacturing you need a lot of initial capital which can be used for core activities of the business.
When manufacturing your electronics using turkey method instead of multiple vendors for different activity you will able to save lot of money due to different pricing, transportation of products from facility to facility, hidden costs and others.
Quality assurance:
The quality of your product is paramount. Using multiple vendors is risky cause the quality can be compromised in different stages.
Turnkey manufacturers implement stringent quality control measures to ensure product reliability and meet industry standards. Many EMS facilities are certified to ISO 9001 or other quality standards, providing assurance of quality management systems. Turnkey manufacturers often have insurance and quality control measures in place to protect against potential losses and defects.
Focus on Core Competencies:
By outsourcing manufacturing, companies can concentrate on their core business activities, such as product development, marketing, and sales.
It is very hectic to juggle around with multiple vendors and communicate with them and make the product delivered on time. With turnkey electronics manufacturing you will not have to worry about any thing if you are choosing the right EMS partner.
The EMS partners will have dedicated project managers to be in place for you and make sure your electronics product is getting delivered on time with quality meeting your expectations.
This is why many brands out source turnkey electronics manufacturing services.
What are the limitations or downsides of turnkey electronics manufacturing?
The main limitation to turnkey electronics manufacturing is communication. The communication between the EMS Partner can be challenging. When you are manufacturing your electronic off shore there could be a chance of language gap and time zone difference which could be a challenge for you.
Apart from language problem the transparency in production is hard for you to track. Delay in arrival of components or technical difficulties in the plant won’t be notified to you sometimes.
All these won’t be a problem if you choose the right Electronics manufacturing partner.
Why Tecno systems is your right partner for turnkey electronics manufacturing?
We have more than 35+ years of experience in electronics manufacturing services industry and worked with many industries all over the world. You don’t need to worry about manufacturing challenges at we take care of it.
We establish transparent communication with clients and keep you in notified with each and every stage of manufacturing.
Contact us today to discuss your project and explore how we can help you achieve your goals.
Let’s work together to achieve your goals!
Contact us today to discuss your project and learn how we can help you streamline your operations, improve efficiency, and drive business growth.